Johnson Controls A-4000-1049 Filter Coalescing 20 Scfm 3/8 Inch

A-4000-1049 Johnson Controls Filter Coalescing

The A-4000-1049 Johnson Controls filter Coalescing specifically engineered to eliminate oil aerosols and vapors from compressed air. This innovative coalescing filter assembly plays a crucial role in delivering pristine, oil-free air to pneumatic control systems, ensuring the longevity of equipment and minimizing maintenance expenses. With a primary focus on safeguarding sensitive machinery from potential oil contamination, this filter enhances the efficiency and reliability of pneumatic systems, promoting seamless operations. As a vital contributor to overall air quality and safety in compressed air environments, the A-4000-1049 filter coalescing exemplifies Johnson Controls' commitment to providing advanced solutions that not only meet but exceed industry standards. Elevate your pneumatic systems' performance with this cutting-edge filter assembly, offering a comprehensive solution for cleaner, more reliable compressed air applications.

Key features:

• Weight: 2.48lbs/1124.91g.
• Coalescing filter: Effectively captures and removes oil aerosols from the airstream.
• 20 SCFM flow rate: Suitable for moderate airflow applications.
• 3/8-inch inlet and outlet connections: Compatible with common compressed air systems.
• Automatic drain: Automatically drains accumulated oil, minimizing maintenance.
• Differential pressure indicator: Alerts you when the filter needs replacement.
• Compact design: Easy to install and maintain.

Signs of faulty A-4000-1049 Johnson Controls Filter Coalescing

Performance Issues:

• Decreased airflow or pressure: This could indicate a clogged filter element, a damaged drain system, or an issue with downstream equipment.
• Oil leaks or presence of oil in downstream equipment: This suggests the filter is no longer effectively removing oil aerosols, potentially harming sensitive equipment.
• Increased maintenance frequency for downstream equipment due to oil contamination: This can be a sign that the filter is not performing its job effectively.

Physical Signs:

• Visible damage to the filter housing or element: Look for cracks, tears, dents, or any signs of physical deterioration.
• Unusual noises or vibrations coming from the filter unit: This could indicate internal damage or improper installation.

Automatic Drain:

• Drain malfunctioning: If the automatic drain is not functioning properly, oil will accumulate in the filter, leading to performance issues.
• Frequent manual draining required: If you need to manually drain the filter more often than usual, it's a sign that the automatic drain might be faulty.

Differential Pressure Indicator:

• High differential pressure across the filter, exceeding the recommended limit: This suggests the filter is clogged and needs replacement.
• Indicator on the pressure gauge showing red: This is a direct sign that the filter needs to be replaced.

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FAQs 

What is the Johnson Controls A-4000-1049?

The A-4000-1049 is a coalescing filter assembly designed to remove oil aerosols and vapors from compressed air in pneumatic control systems. It's part of the A-4000 series of oil removal and pressure-reducing stations, ensuring clean, oil-free air for optimal system performance.

How often should I replace the A-4000-1049 filter element?

The filter element typically needs to be replaced annually to maintain optimal performance. However, the actual replacement frequency may vary depending on the operating conditions and the amount of oil contamination in the compressed air.